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PORCELAIN TILE
Porcelain tile is a type of ceramic tile. Both materials are fired in
kilns at very high temperatures, however porcelain tile has a higher
density, which gives it a water absorption rate of 0.5% or less and makes
it more resistant to staining.
Porcelain tiles come in two distinct varieties, glazed and
unglazed. Typically, glazed porcelain tiles are a little easier to
clean. On the other hand, unglazed porcelains may have better slip
resistance.
Glazed porcelains are also extremely durable. Although the color
in the glaze layer may be different from the interior of the tile, the
surface is usually sufficiently resistant to abrasion and will resist wear
in typical applications.
Unglazed porcelain tile is sometimes refer to as “through body,”
meaning the color goes all the way through the tile. These tiles are
harder than granite, and even in high-traffic applications, never show
wear.
In general, ceramic tiles are easier to bond to the floor and usully
easier to cut than porcelain tiles. While this can be relevant to the tile
installer, it generally makes little difference to the end-user.
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CERAMIC TILE DEFINITIONS
A mixture of clays that are pressed into shape and fired
at high temperatures which gives the tile it’s hardness. The bisque, or
body, of ceramic tile may then be glazed, or left unglazed depending on
it’s intended use.
Classifications of Ceramic Tile
P.E.I Wear Ratings from the Porcelain Enamel
Institute
Group I: Tiles that are suitable for
residential bathrooms with light foot traffic. Generally wall tile
products fall into this group. Some wall tiles can be used on the floor.
Consult the manufacturer of the tile for their recommended areas of
application.
Group II: Tiles that can be used in
residential traffic areas, expect areas with high traffic, such as in
kitchens, foyers, laundry rooms, etc.
Group III: Products that are recommended for
all residential installations.
Group IV: Tiles that are suited for all
residential and light to medium commercial.
Group V: These tiles can be in heavy traffic
areas and are recommended for wet areas where safety is a concern, such as
in food service areas, exterior areas, shopping malls and swimming pools
just to name a few.
Types
Glazed – The most common style today in floor and
wall tiles, as well as for residential and commercial applications. A
liquid glass is applied to the body of the tile and fired at high
temperatures. The glazing becomes hard and non-porous resulting in a
flooring that is:
- Stain Resistant
- Scratch Resistant
- Fire Resistant
- Doesn’t Fade from Sun Light
- Slip Resistant
- Easy to Clean
Shiny glazes are softer, can be scratched easier, and can
be slippery than the satin or rustic finishes.
Unglazed – There is no glazing or any other
coating applied to the tile. Their color is the same on the face of the
tile as it is on the back resulting in very durable tiles that do not show
the effects of heavy traffic. The most common unglazed tiles are the red
quarry tiles or the granite looking porcelain ceramic tiles used in heavy
commercial areas.
Tile
density and moisture absorption
Tile Density – As the weight or the density
increase it becomes a stronger tile.
Moisture Absorption – Again as the density
increases the amount of moisture that a tile can absorb becomes less.
Tile density and moisture absorption have an indirect relationship to
each other. As the density of the tile increases the moisture absorption
rate becomes less. Tile density and moisture absorption are important to
understand when selecting the tiles for different applications.
Non-Vitreous Tiles – tiles that absorb 7% or more
moisture. Suited for indoor use only.
Semi-Vitreous Tiles – tiles that absorb from 3% to
7% moisture. Suited for indoor use only.
Vitreous Tiles – tiles that absorb less that 3%
moisture. Referred to as frost resistant tiles but can not be used in
exterior areas where freeze thaw conditions could cause tile cracking.
Impervious Tiles – tiles that have less than .5%
moisture absorption. These tiles are frost proof and can be used in
exterior areas or on the outside of building facades.
Production Methods
Bicottura - It is an Italian word meaning "double
fired". The clay body is fired on the first pass through the kiln, and the
glaze is applied and fired on the second pass through the kiln. This
process is only being used today for decorative wall tile products.
Monocottura – It is an Italian word meaning,
"single fired". The tile passes through the firing process one time at a
temperature of 2200 degrees. Monocuttura tiles have denser bodies and
harder glazes than Bicottura tiles.
White
Body Tile versus Red Body Tile
The color of the body is determined by the color of the
clay used by the manufacturer that is available in their geographic
region. Look at the body of the tile to see if the color is red or white.
The quality of the tile is more related to the quality of the manufacturer
not the color of the body.
Wall
Tile Trims
Bullnose – This is the most used trim shape for
wall tile installations. Wall tile bullnose is sometimes referred to as surface cap. It has one rounded finished edge on the tile and can
be used horizontally or vertically. For a 4" x 4" tile the industry number
would be S4449.
Corner Bullnose – It has two rounded finished
edges on the tile to be used to complete the corner where the horizontal
and vertical bullnose meet. Generally you use only 2 – 3 pieces for a
bathtub enclosure. For a 4" x 4" tile the industry number would be
SN4449.
Stack-on Cove Base – This cove base provides a
coving on the bottom and a flat edge on top to continue with more wall
tile up the wall. For a 4" x 4" tile the industry number would be
A3401.
Rounded Top Cove Base – This cove base has a
rounded finished top like bullnose and is used as a cove base in areas
that will not have wall tile installed above it. The industry number would
be S3419.
The above trims are the most commonly used. There are
many other specialty trims available that will only confuse you. Your tile
installer will be able to look at your installation and know what trims
will be needed.
Floor
Tile Trims
Some manufacturers do not provide trim pieces for their
products. There are many other ways to finish off the job; Corian, Marble,
Granite, Wood, Metal and plastic trim accessories.
Bullnose – It has one rounded finished edge on the
tile to give a nice finishing touch. Sometimes it is also used as a
substitute for cove base.
Corner Bullnose – It has two rounded finished
edges on the tile to be used to complete a corner.
Sanitary Cove Base – It has a rounded finished top
like a bullnose to cover up the body of the tile.
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